sinamay hats | Alive & Knitting

I shared my first efforts in making sinamay hats for the girls last week, but have been modifying my strategy since. Here’s an update on my changes.

As much as I love those first hats, changes had to made.
• the crowns are a bit too tall. Depending on how the doll’s hair is styled, the hat might fall right over her eyes – which is not a winning look.
• the join in the bias binding isn’t as neat as I’d prefer.
• I needed a larger crown for the 16″ dolls.

I also remembered another book on my shelf. The Art of Making Miniature Millinery is an older book that I found at a used bookstore. It documents the making of hats in many materials – but not sinamay. The authors use buckram for stiffer hat foundations, and they recommend placing a wire in the brim to help the hat keep its shape. I love their pillbox hats, which are reinforced this way.

I put a wire in the brim of several of the hats in this round of hatmaking, sewing it under the bias trim on the outer edge. This is a 22 gauge wire, a fairly stiff one, which seems about right.

Here’s a pic of it being sewn into the brim of the black hat with the shorter crown for the 11.5″ girls. I just tucked it under the bias binding, which in this case is a plaid silk.

inserting wire to the brim of a sinamay hat

I also improved the join in the bias binding on this round of hats. On my first few hats, I sewed most of the binding onto the hat, then made the join. This is what I do with bias binding on people-sized items, but it was tough to get the angle right, given the scale. Instead, I figured out the length the binding had to be cut in order to make a circle of the right size once it was seamed. After it’s seamed, the seam can be pressed open and the binding can be sewn completely onto the hat in one go. The result is much neater – on some hats, I can’t even find the join. If you look at the hat brim above, the join is hard to locate.

The shorter crown, about 1.5cm, is really good for the 11-12″ dolls. It maybe could be a little smaller in diameter for the Silkie girls, but again, that depends upon their hairstyle. This hat is never going to fall over their eyes, and the wire in the brim means it can be shaped.

Best in Black Silkstone in sinamay hat made by Deborah Cooke

The shorter crown with the wider diameter, intended for the 16″ girls, didn’t work quite as well.

Lacey Churchill in sinamay hat made by Deborah Cooke

Daphne Dimples in sinamay hat made by Deborah Cooke

I added lace to the hatband of this one, but it’s still not a fave look for me. (It doesn’t help that the girls aren’t dressed to match. Lacey is in her altogether, while Daphne is still in her lingerie.)

I made another with a deeper crown (2.5cm, like the earliest hats) and a 5″ brim instead of the 4″ brim I’ve been using all along. I also made the crown a little bit wider where it joins the brim. This worked out really well.

Tyler Wentworth in sinamay hat made by Deborah Cooke

Tyler is in the buff, as well. I’m glad I discovered my stash of feathers.

Finally, I made a hat for the 11.5″ girls with a curved crown. This was supposed to be a pillbox hat, inspired by the book, but I watched Four Weddings & a Funeral again and had to add the big brim instead.

Lingerie #6 Silkstone in sinamay hat made by Deborah Cooke

These last two are my favourites of the seven (7!) doll hats I’ve made in the past week or so. I’m going to take a break from sinamay now. Soon, the coloured sinamay will arrive from the UK and it will start me all over again. Not today, though.

I finished the knitting on my Quintessential Cardigan in Judy Long Alba in Kilt (which is a plum heather). This is the second kit I bought of this cardigan – I finished the green one in June 2024. So, I’ll be sewing that one together next and knitting the neckband etc. I decided against buttons on this one, so it’s pretty much a case of just sewing it together. (Ew. I hate seaming, but I will Just Do It!) This has to be a record for me to knit two sweaters in two years and right after getting the kits, too.

sinemay hat made for Silkstone B Best in Black by Deborah Cooke — Sinamay hat for Silkstone B

Sinamay is a material used to make hats. Even if you don’t recognize the name, you would know the material if you saw it. It’s woven from abaca fibres and can be dyed in many colours – it looks similar to a loosely woven linen. It can be steamed and stretched and shaped. Think of all those fancy straw hats and fascinators worn to British weddings and you’re probably imagining sinamay. It’s sold by the yard/meter by millinery shops or as pre-shaped hat forms.

You might remember that I made some hats for the girls, out of linen and felt. I used the DBD Brimmed Hat pattern, which is no longer available for sale. Here are a couple of them:

brimmed linen hat for Tyler — Linen hat for Tyler

I never thought about using sinamay to make hats for the girls until I saw a series of posts by a European maker in one of the doll groups on Facebook. She makes the most gorgeous hats for Silkstone dolls and posted photographs of her process in making various hats of sinamay. Wow! I knew I had to give it a try.

I ordered some sinamay from The Trimming Company in the UK – both ivory and black. I had to debate and think about the process for a while, then this week, I dug in.

For the first two hats, I kept things simple. I just went for a plain brim, and finished the outside edge with self-made bias blinding in silk. (This was in the instructions for the DBD Brimmed Hat.) The crown has to be steamed into shape and left to dry – I used a spice jar from the dollar store as a form. Once the crown and brim were secured together. I decorated the crown of the hat, which is good fun, then glued a piece of ribbon to the interior of the crown to finish that edge.

sinamay hat made for Silkstone B Lingerie #6 by Deborah Cooke

On the left is Silkstone Best in Black wearing an off-white sinamay hat trimmed in a floral cotton print. She’s also wearing the Danielle two-piece dress. On the right is Silkstone Lingerie #6 wearing a black hat trimmed in the black silk. The dress is Hankie Chic’s Simple Sundress. The flowers and ribbons on the hats came from my stash, including the flowers, which are paper flowers from the dollar store.

sinamay hat made for Silkstone B Best in Black by Deborah Cooke

I decided that the crowns were a bit too deep on these two, so I trimmed down the crown for the third hat, an off-white sinamay hat trimmed in the same silk taffeta plaid as the dress worn by Lingerie #6. I did a better job on the join of the binding on the crown for this one, with the help of the plaid as a cutting guide.

These little hats are remarkably sturdy once they’re completed. Here are the three hats I’ve made so far:

1/6 scale hat stand made by Deborah Cooke

I made the hat stands, btw, with more supplies from the dollar store. That’s a styrofoam egg, a bamboo stick and a wooden wheel. On the bottom, there’s a metal washer that’s just a little smaller than the wheel, to keep the hat stand from tipping over.

I really like these hats, although there’s plenty of room for improvement in my technique. They’re Ascot hats to me, or Kentucky Derby hats – or hats like Andie McDowell wore to weddings in Four Weddings & a Funeral. I’m going to try a few with even shallower crowns and do more shaping of the brims.

I’m now on the hunt for a slightly larger jar to shape crowns for the 16″ girls, and more flowers for decorating the crowns. I could probably make some smaller hats and/or fascinators – I have a LOT of sinamay to work with!

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